I know it is extra work but the channel that you have replaced is the same as the one I fitted to both sides. I took the bottom off the channels and found hardly any paint and already rusty new channel.
To rectify I took the bottom plate off, then on seeing how the OEM New VW Heater channels are inside I welded a 3mm x height of the channel to the inside of the outer running board side of the channel the full length of the channel (where running board attaches) in doing this I took off the running board captive nuts and drilled and tapped the 3mm strip in situe.
Then thoroughly coated the inside with por15 although now I would use Epoxy mastic 121
Hookeys Channel closing panel
If I were you I would get the bottom closing panel taken off, the thouroughly paint the inside with epoxy mastic 121 then complete the panel with a hookeys bottom closing plate.
I made my own panels for the inner rear suspension out of 16 gauge as well as the closing panel and the door pillar I went for thickness over originality oh and a custom 16 Gauge floorpans as the thicker quality ones were not available then
Epoxy Mastic all under, will never rust
what I started with......
Edited by user
13 years ago
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Reason: Not specified